Specifications


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Lebow Co., Phone & Fax 805-964-7117, e-mail: sales@lebowcompany.com

 

 

LIGHT-TIGHTNESS Foils of opaque materials (B, C, Ge, Si have low opacity) over 2,000 angstroms in thickness are guaranteed to have a light attenuation of 105 (optical density 5.0) or greater. Because most foils are made by thin film processes, these can only be made entirely free of pinholes by using special processes. Many of the thicker foils are rolled and are light-tight. Typical foil has a light attenuation of 105 to 107 and we are committed to making foil with sufficient light-tightness to meet any experimental requirement. On request, the light leakage of foil can be measured and reported to a sensitivity of 1 part in 109 (O.D. 9).  Foils sold as vacuum tight have no He leaks larger than 1x10-7 std cm2/sec.

MECHANICAL STRENGTH We make no claims covering the ability of these foils as windows to support atmospheric pressure. This depends on many factors.   We will provide best-effort guidance upon request. Foils as thin as 0.1 micron are used as windows between 10-5 and 10-9 torr vacuums. Foils used as atmosphere to vacuum windows require exceptionally carefully designed mounts. Even though a foil has no leaks, it may not be strong enough to support 1 atm of pressure over a large aperture. Lebow Company can supply mounted and tested vacuum windows.

MOUNTING All foils are quoted mounted on suitable rings (see MOUNTING rings in section 7, PART NUMBERS, for Lebow standard ring specifications) with vacuum-compatible adhesives or epoxies. No adhesive of any kind is used on foils under 0.1 micron thick. A range of vacuum compatible adhesives and epoxies, as well as adhesive-free UHV mounts are available to meet special needs.  The engineers at Lebow Company will gladly assist you in designing suitable foil mounts for your application.

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SUPPORTS All foils are available supported for additional strength but supports are optional (all foils are made unsupported except for Mg, Pb, Zn and fluorides) even for foil as thin as 20nm.    

Standard supports are mesh and/or Parylene N.  Parylene C & D and other plastics, Polycarbonate (Lexan), PET (Mylar ), PTFE (Teflon ) and Polyimide (Kapton*), are also stocked in a wide range of thicknesses.

Support-Mesh

    Pitch    Space   Bar Transmission  Material

Standard 0.36mm

  70 lpi*

340 18

86%

5 Ni, Electroformed

Other Stock 

 Mesh    

33

750 lpi*

25 10

55%

5 Ni, Electroformed

0.13mm

200 lpi*

112 14

78%

5 Ni, Electroformed

0.36mm

  70 lpi*

344 19

86%

5 Cu, Electroformed

0.85mm

  30 lpi*

0.80mm  0.043mm 

90%

5 Ni, Electroformed

1.27mm   20 lpi* 1.18mm 0.09mm 86% 5 Ni, Electroformed

1.6mm

  15 lpi*

1.56mm 0.14mm

85%

5 Ni, Electroformed

2.5mm   10 lpi* 2.37mm 0.14mm 87% 5 Ni, Electroformed

2.5mm

  10 lpi*

2.37mm 0.17mm

87%

20 Stainless, Etched

*lines per inch

 

 

 

             
Standard Ni mesh on L1.0 ring 10 lpi Stainless mesh on L1.0 ring

 

 

High attenuation mesh- Wavelength independent attenuation for high flux applications

 

 Mesh

Transmission Pitch Hole Material

1.4%

0.56mm

45 lpi 0.18mm

2 layers of 12% transmission

12% 0.56mm 45 lpi 0.18mm 0.2mm 316 Stainless Steel
25%  0.394mm 64 lpi 0.23mm 0.2mm 316 Stainless Steel 

50% 

0.73mm

34 lpi Space 0.53mm Bar   0.2mm

0.2mm Expanded 304 Stainless Steel

 

Transmission is nominal.  Actual transmission will be labeled.

 

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Support-Parylene N: (-C8H 8-), density 1.1)

Stock Thicknesses 0.1 1.35 4.0 13.5
0.2 1.5 5.0 15.0
0.5 2.0 6.0
0.75 2.5 7.5
1.0 3.0 10.0

 

Lebow Company is capable of making very large  Parylene N filters.  The pictured 1.0 micron Parylene N filter is 150mm in diameter.

 

 

TENSIONED FOILS

 

   Occasional experiments must focus on the entire foil area, reflect a beam off the foil, or involve ultrafast events over the entire foil area.  These experiments will benefit from tensioned flat foil.  Tensioned foil  of most materials over 0.5 thick can be made.  This foil is significantly more costly and requires epoxy mounting on special rings

 

 PURITY  The purest practical material is used in all foil and the purity for total metal impurities is indicated. Detailed material pedigrees and lot or individual foil analysis are available at a nominal fee.

THICKNESS TOLERANCES 10% standard; closer tolerances are available upon request. We can supply exact lot or individual foil measurement of the mechanical thickness, weight/unit area or the apparent thickness by alpha energy loss as required for a nominal fee.

Typical maximum surface non-uniformity is 1%/cm.

PART NUMBERS Our part numbers are descriptive, therefore long, allowing an accurate identification of the required foil assembly.

  Example:     0.5         Ti    -     P1K     -      L1.34

            (thickness) (material) (support)     (mounting/size)

THICKNESS in microns (0.5)

1 micron () = 0.001mm = 1,000nm = 10,000 Angstrom ().

0.001 in.= 25.4 microns

MATERIAL indicated by chemical symbol for the element (Ti).

SUPPORT

0 - Unsupported
P - Parylene-N supported, 0.1 (P1K)
M - Nickel mesh, 5 microns thick, 86% transmission, 36 micron pitch (70 
lines/inch). Cu mesh and other mesh pitches are available from stock.             

 

 

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                                                                                                                                                  MOUNTING/SIZE, specifies the mounting ring (L1.34, Lebow 1.34cm I.D.) and foil size.  Foils are mounted to cover only the unsupported area only and needed margin for adhesive on Lebow rings, customer designed rings, or customer supplied rings.   Lebow is able to fabricate rings to customer drawings and regularly supplies complete foil assemblies for inclusion in instruments.

L- LEBOW STANDARD machined rings with beveled edge hole, 304 stainless steel, without mounting holes.

Inside Diameter  Outside Diameter  Thickness
L0.5    5.0mm 17.0mm 1.5mm
L1.0 10.0 17.0 1.5
L1.34 13.4  22.3  1.7
L1.5 15.0 25.0 1.7
L2.0 20.0 30.0 1.7
L2.54 25.4 38.1 1.7
L3.0 30.0 40.0 1.7
L3.27 32.7 45.0 1.7
L4.0 40.0 60.0 1.7

 Tolerance: +/- 0.1mm

 

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LS- LEBOW STANDARD UHV SANDWICH  rings are designed for UHV applications where no adhesives or epoxy can be tolerated.  They are made of 304 stainless and baked at 300oC in high vacuum.  LS rings cannot normally be used with mesh supported foil or B, Be, Ge, or Si over about 0.5 microns thick because organic adhesives are required.

 

 

 

UHV Sandwich mounted Al foil.  The UHV rings are vacuum baked before mounting the foil at 300oC and are completely organic free.

 

Inside Diameter Outside Diameter Thickness Hole Circle Screws
LS0.5  5.0mm 17.0mm 3.0mm 14.3mm 2
LS1.0 10.0 17.0 3.0 14.3 2
LS1.34 13.4 22.3 3.4 19.5 3
LS1.5 15.0 25.0 3.4 21.7 3
LS2.0 20.0 30.0 3.4 26.7 3
LS2.54 25.4 38.1 3.4 34.8 4
LS3.0 30.0 40.0 3.4 36.7 4
LS4.0 40.0 60.0 3.4 53.4 6

C- CUSTOMER supplied mounting rings: Machined rings 0.5 mm or more thick with a minimum 5.0 mm width for foil bonding are preferred. Rings must be made of stainless steel or other low expansion material if the foil will be heated or baked.  Aluminum rings are suitable only for aluminum or similar foil.  User supplied rings in quantities of over 10 should be approved before your order is placed. Specify these as C followed by the inside diameter (or diagonal), i.e., C25.4mm or C1inch for a 1 inch customer supplied ring. Extra charges may apply for difficult rings.

V- VAT RINGS to fit VAT 01032-UE(or CE)**-X (X=window) mini UHV gate valves with window, edge threaded, are in stock with 10mm and 15mm inside diameter.  Adaptors, to allow using L1.0 rings in VAT valves, can also be supplied.

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PACKAGING Foils are individually packed in plastic vials or plastic boxes.  These are reliable shipping containers but are not intended for long-term storage. Most thin metal foils oxidize and all should be stored under an inert atmosphere or vacuum. Readily oxidized materials are shipped under dry nitrogen.

     A standard Lebow Company shipping vial containing a mounted filter.

 

MARKING All foils are marked on the ring with the foil material and lot number in low volatility ink. Foil rings can be supplied without marking or with scribed markings as required.

PRICE CLASS This is our method of denoting the fabrication difficulty and is the price indicator.

Class 1 - Economical, readily fabricated.  Sizes limited by equipment to 200mm.
Class 2- Moderately priced, reliably fabricatable.  Maximum size 100mm, larger for some materials.
Class 3- Challenging, can be fabricated into top quality foils.  Maximum size, 50mm, larger for some materials.
Class 4- Difficult materials, the fabrications of which may offer major technical challenge.  Our experience with these materials indicates that occasional closed cracks or a tiny patch may be unavoidable.  Limited to 15-25 mm, occasionally larger.
2 or 3 x Class 4- Foil requiring extraordinary technology with significant technical risk.  This foil is so difficult to make that it is effectively offered on a "Best Effort" basis.  The B foil manufacturing process is particularly unstable.  Size limits, 10-15mm.

 

METROLOGY

        1) MICROBALANCE 30 gm capacity, 1 microgram resolution.

        2) ALPHA SPECTROMETER .1-10 micron, .05 micron resolution.

        3) ULTRA MICROMETER 100 micron capacity, 1% / 0.02 micron resolution.

        4) OPTICAL DENSITOMETER 1 part in 109.

 

 Registered trademarks: Parylene N- Union Carbide, Kapton, Mylar, and Teflon- DuPont

Lebow Co., Phone & Fax 805-964-7117, e-mail: sales@lebowcompany.com